Product Introduction:
Semi-Synthetic Micro-Emulsion Fluid is a high-tech metalworking fluid that combines the superior performance of synthetic fluids with the excellent lubricity and rust protection of emulsions. Utilizing unique micro-emulsion technology, it uniformly and stably disperses the oil phase as extremely fine particles (nanoscale) within the water phase, forming a clear or translucent solution. This structure grants the product outstanding stability, penetration, cooling, and cleaning capabilities, while significantly reducing mist generation and fluid consumption. It is suitable for a wide range of metals (such as steel, cast iron, aluminum alloys, copper alloys, etc.) undergoing medium to heavy-duty machining operations, including turning, milling, drilling, and grinding. It is the ideal choice for achieving efficient, environmentally friendly, and economical production.
Key Characteristics:
Exceptional Stability: Unique micro-emulsion technology ensures long-term solution stability, resists splitting or demulsification, exhibits strong tramp oil resistance, and extends sump life.
Superior Lubricity: Microscopic oil droplets effectively penetrate the tool-workpiece interface, forming a robust lubricating film that significantly reduces friction, tool wear, and improves surface finish, especially under demanding cutting conditions.
Efficient Cooling: Water as the primary carrier provides excellent cooling, effectively controlling the temperature in the cutting zone, preventing workpiece thermal distortion and tool heat damage.
Excellent Cleaning & Chip Removal: Good penetration and fluidity help quickly flush away chips and swarf, keeping the machining area and machine tool clean, reducing residue, and preventing secondary scratching.
Good Rust & Corrosion Protection: Formulated with effective rust inhibitors, it provides reliable in-process protection against corrosion for both workpieces and machine tools.
Environmental Friendliness & Low Mist: Significantly lower oil content compared to traditional soluble oils, combined with the micro-emulsion structure, drastically reduces mist generation. This improves the working environment, lessens health impacts on operators, reduces the environmental burden, and simplifies disposal.
Good Biostability: Carefully selected components and additives provide excellent resistance to bacteria and fungi, extending fluid life and minimizing odor issues.
Wide Compatibility: Suitable for various metal materials and a broad spectrum of machining processes, simplifying fluid management in the workshop.
Cost-Effective: Excellent stability, extended sump life, and lower consumption rates (typically diluted at 5%-10%) contribute to lower overall operational costs.
Easier Maintenance: The clear or translucent appearance facilitates easy monitoring of fluid condition and contamination levels. Maintenance is relatively straightforward. pH typically remains stable within the 8.5-9.5 range.
