Product Introduction:
[Your Company Name] Emulsifiable Cutting Fluid (also known as Soluble Oil or Water-Miscible Cutting Fluid) is a high-performance Metalworking Fluid (MWF) specifically designed to provide superior cooling, lubrication, cleaning, and rust protection for a wide range of metal cutting and grinding operations (such as turning, milling, drilling, tapping, grinding, etc.). Formulated with refined mineral oils or synthetic base stocks, combined with high-performance emulsifiers, lubricity additives, rust inhibitors, biocides, and defoamers, it mixes with water at specific ratios (e.g., 3%-10%) to form a stable oil-in-water (O/W) milky white emulsion. [Your Company Name] Emulsifiable Cutting Fluid is widely used in industries including automotive manufacturing, aerospace, mold & die, general machinery, bearing manufacturing, and gear machining. It is suitable for processing ferrous metals (steel, cast iron) and non-ferrous metals (e.g., copper, aluminum, and their alloys). It effectively enhances machining efficiency, extends tool life, improves workpiece surface finish, prevents machine tool and workpiece corrosion, and is easy to clean off. It represents an ideal balance of performance, economy, and operability.
Product Features:
Excellent Lubricity & Extreme Pressure Protection: Contains effective lubricity agents and Extreme Pressure (EP) additives that form a durable lubricating film at the tool-workpiece-chip interface. Significantly reduces friction, wear, and built-up edge (BUE), prevents tool cratering, markedly extends tool life, and improves workpiece surface finish. Especially suitable for heavy-duty cutting and difficult-to-machine materials.
Superior Cooling Performance: Water is the primary cooling medium, possessing high specific heat capacity and latent heat of vaporization. The emulsion rapidly removes significant heat generated in the cutting zone, effectively reducing workpiece thermal distortion, tool thermal wear, and machine tool thermal load, ensuring machining accuracy and stability.
Outstanding Rust & Corrosion Inhibition: Provides reliable short-term and inter-process rust protection for workpieces, machine tool ways, tables, and internal metal components. Effectively resists corrosion caused by environmental humidity and water/fluid components during operation (including corrosion inhibition for non-ferrous metals like copper and aluminum).
Good Cleaning & Chip Removal: Surfactants impart excellent wetting, penetrating, and cleaning properties. Effectively flushes away chips, swarf, and metal fines, preventing their adhesion to workpieces, tools, and machinery, maintaining a clean working area, and reducing secondary scratching.
Superior Emulsion Stability: Core feature! Carefully selected emulsifiers and formulation technology ensure the formation of a uniform, fine, and long-lasting O/W emulsion upon dilution with water. Resists the effects of hard water (within limits), contaminants, and temperature variations. Resists oil separation, splitting, or saponification, maintaining stable performance over extended use.
Good Anti-Foaming Properties: Incorporates efficient defoamers to effectively suppress foam generation caused by circulation, spraying, and agitation during operation. Prevents foam overflow, ensures effective cooling/lubrication, and maintains a cleaner shop floor environment.
Excellent Microbial Resistance - Biostability: Incorporates broad-spectrum, long-lasting biocides (bactericides/fungicides) to effectively inhibit the growth of bacteria, fungi, and other microorganisms. Prevents fluid rancidity, foul odors, drastic pH drops, performance degradation, and potential health concerns for operators, extending sump life.
Broad Material Compatibility: Exhibits good compatibility with common machine tool paints, seal materials (e.g., Nitrile NBR, Fluorocarbon FKM), and workpiece metals (steel, cast iron, copper, aluminum, etc.), minimizing the risk of damage to equipment.
Low Mist/Low Odor Tendency: Optimized formulation reduces mist generation during machining, improving shop air quality; controls pungent odors for a more comfortable operating environment (dependent on specific formulation).
Easy Maintenance & Management: Good filterability and settling characteristics facilitate chip separation and system cleanliness; concentration management is relatively straightforward (using a refractometer).
